The Oil & Gas Industry's Industrial Coating Needs

The oil and gas industry faces some of the harshest operational environments on the planet. From offshore rigs exposed to saltwater corrosion to inland facilities handling volatile chemicals and abrasive materials, the need for high-performance protective coatings is critical. Without advanced coatings, infrastructure can degrade rapidly—leading to equipment failure, costly shutdowns, environmental hazards, and safety risks.

Key environmental and operational challenges include:

• Corrosion from moisture, salt, and chemicals

• Chemical exposure from hydrocarbons, acids, and solvents

• Abrasion from sand, gravel, and high-pressure operations

• UV degradation and extreme weather fluctuations

• High-traffic wear in loading zones, tank batteries, and containment areas

Protective coatings act as a barrier—sealing, reinforcing, and extending the life of critical infrastructure while reducing maintenance costs and downtime. In many applications, polyurea coatings are the material of choice due to their fast cure times, exceptional flexibility, and resistance to a wide range of chemical and mechanical stresses.

Marvel Industrial Coatings delivers military-grade, industrial-strength polyurea solutions tailored to meet the unique demands of upstream, midstream, and downstream operations. Whether you’re safeguarding secondary containment areas or protecting pipelines and tanks from corrosion, we provide the performance you need to stay compliant, safe, and operational.

Why Polyurea is Ideal for Oil & Gas Applications

Polyurea coatings have become a trusted solution in the oil and gas industry thanks to their exceptional durability, chemical resistance, and fast return-to-service. Unlike traditional epoxy or urethane systems, polyurea offers a combination of performance and speed that’s unmatched in demanding environments.

What Makes Polyurea Different?

• Fast Cure Times:Polyurea sets in seconds, reducing application downtime and allowing rapid return to service.

• Seamless Application: Sprayed polyurea forms a continuous, monolithic membrane—no seams, no weak points.

• High Elongation & Flexibility: Adapts to substrate movement without cracking or peeling.

• Extreme Temperature Tolerance: Performs in both hot and cold climates without degrading.

• Superior Chemical Resistance: Withstands exposure to fuels, oils, acids, salts, and other aggressive substances.

• Moisture Insensitive: Can be applied in high-humidity conditions where other coatings fail.

Key Benefits for the Oil & Gas Sector:

• Extends the service life of steel, concrete, geotextiles, and other critical infrastructure

• Reduces maintenance and repair costs

• Helps meet environmental compliance standards (e.g., EPA SPCC regulations)

• Offers outstanding impact and abrasion resistance in high-wear zones

• Available in mil-spec certified formulations for sensitive or regulated applications

Whether you’re lining a secondary containment berm, coating a tank exterior, or protecting pipelines from rust and erosion, Marvel’s Type 1 and Type 2 polyurea systems are engineered to perform under pressure.

Key Applications & Use Cases in Oil & Gas

Marvel’s polyurea coatings are engineered to protect the most critical assets in oil and gas operations. From upstream well sites to downstream processing facilities, our systems are trusted in environments where failure is not an option.

Explore the most common and high-impact applications below:

Secondary Containment Systems

Polyurea is ideal for sealing berms, duck ponds, and containment pits that prevent environmental contamination. Our seamless, chemical-resistant liners meet environmental compliance standards and stand up to spills from hydrocarbons, acids, and other aggressive substances.

• Spray-applied to geotextile fabric or concrete

• Rapid set times minimize disruption

• Prevents soil and groundwater contamination

Tank Linings & Storage Vessels

Our Type 1 and Type 2 polyurea systems provide long-lasting protection for both the interior and exterior of steel or fiberglass tanks. These coatings resist corrosion, abrasion, and chemical attack, extending tank service life and reducing costly repairs.

• Ideal for crude oil, water, wastewater, and chemical storage

• Seamless membranes eliminate leak paths

• NSF/ANSI certified options available (potable water)

Pipeline & Valve Coatings

Marvel coatings create a rugged, impermeable barrier on above-ground and buried pipelines, valves, and fittings. They mitigate rust, erosion, and chemical damage caused by harsh field conditions.

• Flexible enough to handle vibration and temperature fluctuations

• Prevents pitting, corrosion, and premature failure

• Compatible with steel, fiberglass, and composite substrates

Well Pads, Rigs & High-Traffic Zones

Coatings applied to concrete and metal rig platforms increase worker safety and equipment longevity. Our polyurea systems offer anti-slip surfaces, chemical resistance, and durability under heavy traffic and mechanical impact.

• Withstands spills, drops, and abrasion

• Fast cure allows same-day return to service

• Protects foundations and rig structure

Tank Exteriors & Environmental Shielding

For storage tanks exposed to the elements, UV-stable polyurea coatings prevent sunlight degradation, rust, and paint failure. These systems are especially effective in harsh climates and remote environments.

• Extended UV protection reduces repaint cycles

• Improves aesthetics and asset value

• Minimizes corrosion from rain, salt air, and temperature cycling

Each of these use cases reflects real-world applications proven in the field, supported by Marvel’s mil-spec certifications, decades of experience, and industry-best technical service.

Product Highlights: Polyurea Systems for Oil & Gas

Marvel’s coatings aren’t just tough—they’re engineered for mission-critical performance in the harshest oil and gas environments. Below are our top products trusted for containment, corrosion protection, structural reinforcement, and more.

M91 – Type 1 Polyurea

Best for large containment areas, tank linings, corrosion protection.

• 100% solids, high-build coating

• Fast-curing and moisture-insensitive

• Excellent abrasion and chemical resistance

• Ideal for concrete, steel, and geotextile substrates

Recommended for: Secondary containment, tank exteriors, berms, well pad surfaces

M395 – Pure Polyurea (Type 1)

Best for High-flex, high-impact environments requiring elite performance.

• Military-grade chemical formulation

• High elongation for substrate movement

• Seamless, watertight membrane

• Outstanding durability in corrosive zones

Recommended for: Pipelines, storage tanks, valve pads, refinery flooring

C11 – Type 2 Polyurea Cartridge System

Best for quick repairs, touch-ups, and smaller containment areas.

• Portable, cartridge-based system

• Mil-spec grade coating in a compact form

• Perfect for remote locations and on-site repairs

• No equipment needed—just plug and spray

Recommended for: Maintenance teams, small-area containment, rapid patch jobs

Grip Liner & Premium Bedliner Systems

Best for high-impact zones needing slip resistance and surface protection.

• Rubberized formulations for added flexibility

• Premium product resists UV and chemical breakdown

• Commonly used in high-wear areas of oil rigs and service vehicles

Recommended for: Walkways, platforms, truck beds, spill-prone surfaces

Each Marvel formulation is backed by our industry-best tech support and over 40 years of chemical innovation. If you’re unsure which coating is right for your application, our team can help you select the ideal product based on your project specs.

Proven Performance in the Field

Marvel coatings aren’t theory—they’re tested and trusted across some of the toughest oil and gas environments in the country. From West Texas oilfields to coastal refining sites, our polyurea systems are delivering real-world results that help operators reduce downtime, extend equipment life, and meet strict environmental regulations.

Our coatings have been used in high-volume containment areas, large-scale tank battery sites, and remote well pads where failure is not an option. Marvel’s partners include independent operators, service contractors, and engineering firms who rely on consistent performance and responsive technical support.

One of the most common oilfield use cases is secondary containment around valve systems, also known as "duck ponds." These berm-lined areas are sprayed with Marvel’s polyurea to create a seamless waterproof barrier that catches leaks and prevents environmental damage. This application is especially common in areas like Midland, Texas, where heavy valve infrastructure demands rugged containment solutions.

Another key application is the use of polyurea membranes on prefabricated liner systems that are rolled out and installed under large tanks. Marvel’s coatings are applied in-shop, then seamed on-site to form a continuous barrier across the entire bermed area before tanks are installed. This protects both the tank and the surrounding environment from leakage, corrosion, and erosion.

Unlike some competitors that rebrand bedliner products for industrial use, Marvel coatings are specifically formulated for harsh environments. Our customers often come to us after working with other brands, citing failures in chemical resistance, flexibility, or product support. Many have stayed with us for decades because of the quality of our chemistry and the reliability of our technical team.

If you’re evaluating coating systems for your oil and gas operations, Marvel offers more than just product—we deliver a proven system backed by decades of field data, satisfied clients, and real-world durability.

Expert Tech Support & Training

In the oil and gas industry, downtime costs money—and relying on a coating manufacturer with poor technical support can cost even more. That’s why Marvel doesn’t just supply high-performance polyurea products—we back them with responsive, expert-level technical service.

Every Marvel customer gains direct access to experienced coating professionals who understand the realities of field application. Whether you’re dealing with spray equipment calibration, substrate preparation, weather conditions, or troubleshooting on-site, our team is available when you need them.

Marvel’s approach to support includes:

• On-call technical service, including weekends and holidays

• Remote troubleshooting and guidance for applicators in the field

• On-site training programs for new crews or complex projects

• Equipment guidance, setup, and maintenance recommendations

• Help interpreting product data sheets, mixing ratios, and application specs

We built our reputation on service that’s second to none. In fact, many of our longest-standing customers came to us after leaving competitors who couldn’t deliver consistent tech support. They stayed because Marvel ensures that every product comes with the know-how to get the job done right.

Whether you're coating a containment berm in West Texas or lining tanks at a coastal facility, you can count on our team to support you before, during, and after the job.

Want to learn more about our mil-spec coatings and how they’re used in high-risk environments like defense and energy?
Explore our Military Coatings page to see why Marvel is trusted by professionals who can’t afford to compromise.