The Oil & Gas Industry's Industrial Coating Needs

The oil and gas industry operates in some of the toughest conditions on Earth. Offshore platforms face constant exposure to saltwater, while onshore facilities handle harsh chemicals, abrasive materials, and heavy equipment. Without the right protective coatings, pipelines, tanks, and other critical infrastructure can degrade quickly, leading to costly downtime, equipment failures, safety hazards, and environmental risks.

Advanced coatings serve as a durable barrier, protecting assets from corrosion, chemical attack, abrasion, and UV damage. They reinforce structures, extend service life, and reduce maintenance needs. Among available options, military-grade polyurea coatings are widely preferred for their rapid curing, flexibility, and ability to withstand chemical and mechanical stress.

Marvel Industrial Coatings delivers industrial-strength polyurea solutions engineered for the demanding needs of upstream, midstream, and downstream operations. From polyurea secondary containment to pipeline and tank protection, our coatings help operators stay safe, compliant, and fully operational.

Key Environmental and Operational Challenges

• Corrosion caused by moisture, salt, and chemicals

• Chemical exposure from hydrocarbons, acids, and solvents

• Abrasion from sand, gravel, and high-pressure operations

• UV degradation and extreme weather fluctuations

• Heavy wear in loading zones, tank batteries, and containment areas

Why Polyurea is Ideal for Oil & Gas Applications

In the gas industry, operators demand coatings that can withstand harsh chemicals, abrasion, and extreme temperatures while minimizing downtime. Polyurea coatings deliver this balance, offering rapid cure times, long-term durability, and robust corrosion protection. Unlike conventional epoxy or urethane systems, polyurea combines speed, flexibility, and chemical resilience to meet the tough requirements of pipelines, tanks, containment areas, etc.

What Makes Polyurea Different?

Its unique characteristics make it ideal for polyurea pipeline coatings, tanks, and other critical equipment, even in the harshest environments.

• Fast Cure Times: Sets in seconds, reducing downtime and allowing rapid return to service.

• Continuous Coverage: Sprayed polyurea creates a continuous, monolithic membrane with no weak points.

• High Elongation & Flexibility: Moves with substrates without cracking or peeling.

• Extreme Temperature Tolerance: Performs reliably in both hot and cold climates.

• Superior Chemical Resistance: Protects against fuels, oils, acids, salts, and other aggressive substances, making it ideal for gas coatings and industrial equipment.

• Moisture Insensitive: Can be applied in high-humidity environments where other coatings fail.

Benefits for the Oil & Gas Sector:

From polyurea tanks to coatings for oil and gas infrastructure, these systems keep everything durable and compliant.

• Extends the service life of steel, concrete, geotextiles, and other critical infrastructure

• Reduces maintenance and repair costs while protecting pipelines and tanks

• Supports compliance with environmental regulations, including EPA SPCC standards

• Provides impact and abrasion resistance in high-wear areas such as loading zones and containment areas

• Available in mil-spec certified formulations for sensitive or regulated applications

Whether you're protecting a polyurea pipeline coating, lining a secondary containment area, or reinforcing tanks and other components, Marvel's Type 1 and Type 2 polyurea systems are engineered for high-performance, long-lasting results.

Key Applications & Use Cases in Oil & Gas

Marvel’s polyurea coatings are engineered to protect the most critical assets in oil and gas operations. From upstream well sites to downstream processing facilities, our systems are trusted in environments where failure is not an option.

Explore the most common and high-impact applications below:

Secondary Containment Systems

Polyurea is ideal for sealing berms, duck ponds, and containment pits that prevent environmental contamination. Our seamless, chemical-resistant liners meet environmental compliance standards and stand up to spills from hydrocarbons, acids, and other aggressive substances.

• Spray-applied to geotextile fabric or concrete

• Rapid set times minimize disruption

• Prevents soil and groundwater contamination

Tank Linings & Storage Vessels

Our Type 1 and Type 2 polyurea systems provide long-lasting protection for both the interior and exterior of steel or fiberglass tanks. These coatings resist corrosion, abrasion, and chemical attack, extending tank service life and reducing costly repairs.

• Ideal for crude oil, water, wastewater, and chemical storage

• Seamless membranes eliminate leak paths

• NSF/ANSI certified options available (potable water)

Pipeline & Valve Coatings

Marvel coatings create a rugged, impermeable barrier on above-ground and buried pipelines, valves, and fittings. They mitigate rust, erosion, and chemical damage caused by harsh field conditions.

• Flexible enough to handle vibration and temperature fluctuations

• Prevents pitting, corrosion, and premature failure

• Compatible with steel, fiberglass, and composite substrates

Well Pads, Rigs & High-Traffic Zones

Coatings applied to concrete and metal rig platforms increase worker safety and equipment longevity. Our polyurea systems offer anti-slip surfaces, chemical resistance, and durability under heavy traffic and mechanical impact.

• Withstands spills, drops, and abrasion

• Fast cure allows same-day return to service

• Protects foundations and rig structure

Tank Exteriors & Environmental Shielding

For storage tanks exposed to the elements, UV-stable polyurea coatings prevent sunlight degradation, rust, and paint failure. These systems are especially effective in harsh climates and remote environments.

• Extended UV protection reduces repaint cycles

• Improves aesthetics and asset value

• Minimizes corrosion from rain, salt air, and temperature cycling

Each of these use cases reflects real-world applications proven in the field, supported by Marvel’s mil-spec certifications, decades of experience, and industry-best technical service.

Product Highlights: Polyurea Systems for Oil & Gas

Marvel’s coatings aren’t just tough—they’re engineered for mission-critical performance in the harshest oil and gas environments. Below are our top products trusted for containment, corrosion protection, structural reinforcement, and more.

M91 – Type 1 Polyurea

Best for large containment areas, tank linings, corrosion protection.

• 100% solids, high-build coating

• Fast-curing and moisture-insensitive

• Excellent abrasion and chemical resistance

• Ideal for concrete, steel, and geotextile substrates

Recommended for: Secondary containment, tank exteriors, berms, well pad surfaces

M395 – Pure Polyurea (Type 1)

Best for High-flex, high-impact environments requiring elite performance.

• Military-grade chemical formulation

• High elongation for substrate movement

• Seamless, watertight membrane

• Outstanding durability in corrosive zones

Recommended for: Pipelines, storage tanks, valve pads, refinery flooring

C11 – Type 2 Polyurea Cartridge System

Best for quick repairs, touch-ups, and smaller containment areas.

• Portable, cartridge-based system

• Mil-spec grade coating in a compact form

• Perfect for remote locations and on-site repairs

• No equipment needed—just plug and spray

Recommended for: Maintenance teams, small-area containment, rapid patch jobs

Grip Liner & Premium Bedliner Systems

Best for high-impact zones needing slip resistance and surface protection.

• Rubberized formulations for added flexibility

• Premium product resists UV and chemical breakdown

• Commonly used in high-wear areas of oil rigs and service vehicles

Recommended for: Walkways, platforms, truck beds, spill-prone surfaces

Each Marvel formulation is backed by our industry-best tech support and over 40 years of chemical innovation. If you’re unsure which coating is right for your application, our team can help you select the ideal product based on your project specs.

Proven Performance in the Field

Marvel coatings are proven across some of the toughest oil and gas coating environments in the country. From West Texas oilfields to coastal refineries, our polyurea tanks and polyurea containment systems deliver real-world results that reduce downtime, extend equipment life, and help operators stay compliant.

Key highlights:

• Trusted in high-volume containment areas, large tank battery sites, and remote well pads where failure is not an option

• Partnered with independent operators, service contractors, and engineering firms who rely on consistent performance and responsive technical support

• Common applications include:

  • Secondary containment around valve systems ("duck ponds") using polyurea for secondary containment to create a waterproof barrier and prevent environmental damage

  • Prefabricated liner systems installed under large tanks, forming a continuous barrier to protect tanks and surrounding areas from leakage, corrosion, and erosion

• Specifically formulated for harsh industrial conditions, unlike competitors who rebrand bedliner products

• Ideal for evaluating a chemical storage coating service or protecting pipelines, backed by decades of field data and real-world durability

Expert Tech Support & Training

In oil and gas operations, downtime is costly and poor technical support can cost even more. Marvel provides not just high-performance industrial coatings, but also direct access to experienced coating professionals who understand the challenges of field application.

Our support includes:

• On-call technical service, including weekends and holidays

• Remote troubleshooting and guidance for applicators in the field

• On-site training for new crews or complex projects

• Equipment guidance, setup, and maintenance recommendations

• Assistance interpreting product data sheets, mixing ratios, and application specs

Many customers come to us after leaving competitors who couldn't deliver consistent support and they stay because Marvel guarantees that every product comes with the expertise to get the job done right. Whether coating a containment berm or lining tanks at coastal facilities, our team is with you before, during, and after the job.

Want to learn more about our mil-spec coatings and how they’re used in high-risk environments like defense and energy?
Explore our Military Coatings page to see why Marvel is trusted by professionals who can’t afford to compromise.